David Chen

Author

David Chen

CEO, FirstColor Image Ltd

David Chen founded FirstColor Image Ltd in 2015 with a vision to transform industrial printing through portable, connected solutions. With over 20 years of experience in the printing industry, David has led the company from a small startup to a global provider of industrial inkjet solutions. Prior to FirstColor, David held senior engineering positions at HP and Epson, where he developed expertise in inkjet technology and manufacturing. He holds 12 patents in printing technology and is a frequent speaker at industry conferences. David holds an MBA from Stanford University and a Master's degree in Mechanical Engineering from MIT.

Articles by David Chen(24)

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C6602A Troubleshooting Technology

Faint Prints, No Prints, or Jams? A Practical C6602A Troubleshooting and Buying Guide

Faint printing, no printing at all, or paper jams on a check scanner using an HP C6602A cartridge rarely require a technician visit — most of these issues can be diagnosed and resolved in minutes. This guide breaks down the three most common failure patterns, explains how to distinguish cartridge issues from feed mechanism problems, and includes a real case where three service calls were needed before the actual cause was found, helping teams troubleshoot faster and buy smarter.

September 8, 2026 7 min read
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Pharma TIJ Cartridge Industry Insights

Choosing a Pharma-Grade TIJ Cartridge: "It Scans Fine" Isn't Nearly Enough

Selecting a TIJ cartridge for pharmaceutical packaging requires more than passing a single technical test — supplier quality management systems, technical responsiveness, and supply chain risk management all matter. This article explains how to systematically evaluate TIJ cartridge suppliers and, with a real supply chain disruption case, shows how a dual-supplier backup strategy protects long-term traceability code compliance continuity.

September 5, 2026 7 min read
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Capacity Planning Technology

Before upgrading to 600 DPI, ask if your capacity can take it

Upgrading a TIJ printer from 300 DPI to 600 DPI can quietly cut line speed and daily output. This guide breaks down the speed-versus-resolution trade-off from a capacity-planning angle, explains why segmented resolution beats a blanket switch, and walks through a beverage co-packer's real experience adding a traceability QR code to a carton line without wrecking delivery schedules. Useful for sales, production planning, and floor managers who need to calculate capacity impact before accepting a customer's resolution requirement.

August 25, 2026 9 min read
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Guide Tips & Tricks

Coding Printer Mainboard Exposed to Water or Ink: Emergency Shutdown, Disassembly, and IPA Cleaning Steps

What should you do when water or ink enters an industrial coding printer mainboard? This practical guide explains emergency power isolation, controlled disassembly, 90%+ IPA cleaning, complete drying, and safe restart testing. Learn how to prevent short circuits, corrosion, damaged cartridge contacts, and costly production-line downtime after an ink leak.

August 17, 2026 11 min read
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Solvent Ink Drying Technology

Fast-Dry Solvent TIJ Cartridges: The Real Solution to Slow Drying on BOPP Film

Solving slow drying on BOPP film requires choosing a TIJ fast-dry solvent cartridge specifically formulated for non-porous materials—not focusing on resolution or nozzle count. This guide explains how to evaluate cartridges that balance fast evaporation with strong adhesion, and how to match the formula to your film's corona treatment status, backed by a real case of a tobacco packaging supplier who saved a customer order by switching to the right solvent ink formulation.

September 10, 2026 7 min read
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Flex Cable Fatigue Technology

Catch It Before It Snaps: Diagnosing Flex Cable Fatigue in Financial Terminal Printers

Sudden downtime on ATMs and check scanners is often caused by flex cable fatigue that went undetected. This article explains why flex cable failure is progressive, how heat and humidity accelerate it, and shares simple field diagnostic techniques plus a real bank branch case, helping financial terminal technicians shift from reactive repair to proactive prevention.

September 3, 2026 6 min read
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Food-Grade Ink Verification Industry Insights

Beyond the Certificate: A Practical Checklist for Verifying Food-Grade TIJ Ink Suppliers

Don't source food-grade TIJ cartridges based on a supplier's word alone. This article provides a practical verification checklist covering the three-way DoC cross-check, prioritizing third-party GMP certification and on-site audits, and building compliance checks into procurement, with a real seasoning-company case study, helping food packaging businesses avoid costly compliance mistakes.

September 4, 2026 7 min read
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Guide Tips & Tricks

How to Choose an HP45 Compatible Without Clogging the Head

Can a compatible cartridge replace genuine HP45 on a TIJ coding printer? This factory-style comparison covers fill volume, dry time, adhesion, QR read rate, and downtime cost, and separates validated industrial compatibles from cheap refills. Written for small-factory owners and buyers who need a practical way to cut ink cost without stopping the line. Includes a one-shift test method and an incoming checklist you can run on PE film, caps, or foil packs.

August 23, 2026 11 min read
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Carriage and Cartridge Matching Tips & Tricks

HP Q2299A and C6602A: How to Match Them Correctly for Industrial Coding Success

The HP 2299A (Q2299A) carriage and C6602A cartridge are a classic pairing in industrial inkjet coding, with the former handling mounting and power delivery and the latter handling ink ejection. This article uses simple analogies, a compatibility table, and a real case study to explain how to match them correctly, avoiding purchasing mistakes and production downtime. Ideal for SME owners, procurement managers, and equipment integrators making selection, integration, and maintenance decisions. FIRSTCOLOR supplies genuine Q2299A carriages and C6602A cartridges with sample testing and volume supply.

September 12, 2026 7 min read
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Ink Adhesion Technology

Ink Adhesion on Electronic Components: Getting TIJ Codes to Stick to Plastic, Metal and Ceramic

Codes that wipe off after marking cost electronics makers rework, returns and customer trust. This guide explains ink adhesion on plastic, metal and ceramic component surfaces: choosing solvent-based TIJ inks, validating against IPA wipe and tape tests, and managing fast-dry inks without clogging printheads. Includes a real case study of a batch failure that triggered a full QC overhaul. A must-read for plant and quality managers in electronics.

September 15, 2026 8 min read
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QR Code Scan Rate Technology

Resolution and Clogged Nozzles: The Two Silent Killers of QR Code Scan Rate

TIJ inkjet printer QR codes failing to scan even when they look clean? Print resolution, partially clogged nozzles, and printhead voltage drift are the usual hidden causes. This article walks through a real electronics-plant case that raised scan rate from 92% to 99%, giving manufacturers a practical framework for diagnosing scan failures at the source.

September 2, 2026 6 min read
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Curved Surface Coding Tips & Tricks

Printing on Curves: TIJ Cartridge Setup for PET Bottles

A PET bottle is a curved surface, so the real distance between printhead and bottle wall shifts with the curvature — sharpest directly facing the head, softer toward the sides. This guide explains the physics of uneven throw distance on curves, offers fixes like shrinking character height and adjusting head angle, and walks through a real case of a Fujian bottled water plant discovering blurry side-view text on its slim bottle shape. Useful for beverage, personal care, and other PET bottle manufacturers and equipment setup technicians.

August 29, 2026 7 min read
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Buyer Guide Technology

Why CIJ ink looks cheap and the plant still feels it is expensive

What is the real difference between a TIJ cartridge and CIJ ink? This plant-style guide splits supply method, makeup fluid, throw distance, code sharpness, and downtime cost so a small factory can match the right consumable to each line. It includes a workshop comparison table, a one-shift cost method, and a beverage plant that kept CIJ on bottles and moved shipper cases to TIJ. Written for owners and buyers who do not want to choose coding supplies by liter price alone.

August 24, 2026 9 min read
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Guide Technology

Half-Inch vs Full-Inch Cartridges: How to Stop Wasting Ink on the Wrong Size

Thermal inkjet (TIJ) printer cartridges come in two widths: 12.7mm (half inch) and 25.4mm (full inch). Choosing the wrong one leads to wasted ink, clogged printheads, and higher costs. This article uses a real case study to explain when to use each format, how to stack printheads for future scalability, and how to calculate total cost — helping small and mid-sized manufacturers pick the right cartridge based on actual print content height.

August 22, 2026 10 min read
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Guide Technology

Water-Based vs Solvent-Based Ink: The Complete TIJ Cartridge Guide

Should your TIJ printer use water-based or solvent-based ink cartridges? This guide compares both by substrate type, adhesion strength, drying speed, and cost, backed by a real factory case where switching ink types eliminated smearing codes and customer complaints. Built for manufacturing owners and procurement managers who need to pick the right cartridge the first time, without costly rework.

August 20, 2026 11 min read
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TIJ 2.5 Upgrade Technology

Should You Upgrade to TIJ 2.5? A Decision Framework Plus Troubleshooting for Mixed Fleets

Upgrading from TIJ 2.0 to TIJ 2.5 isn't always the right call — the real signals to watch are a genuine change in packaging material, a hard compliance or customer traceability requirement, or equipment already nearing end of life. This guide provides a practical three-signal decision framework plus a troubleshooting playbook for mixed-generation fleets, backed by a real case where a phased upgrade cut costs by more than 60% and a warehouse mix-up caused three weeks of unexplained quality issues.

September 9, 2026 8 min read
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Corrugated Case Coding Tips & Tricks

TIJ Cartridges on Corrugated Boxes: How to Keep Barcodes Scannable

How do you get a barcode printed by a TIJ cartridge on corrugated board to scan reliably? This guide covers dot gain on porous material, why quiet zone size and bar orientation matter as much as ink quality, and how to test ink type and throw distance together. It includes a real case of a contract packer that switched from laminated to raw corrugated board without adjusting ink, and how they fixed it. Useful for packagers and buyers looking to cut down on warehouse scan failures.

August 27, 2026 7 min read
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Foil Coding Adhesion Industry Insights

The Real Pain Points of TIJ Coding on Aluminum Foil Packaging

TIJ ink cartridges printing on aluminum foil packaging commonly fail due to low surface energy, composite coating structures, and damage during downstream packaging processes. This article explains these three challenges in depth and features a real case of a dairy company that resolved ink loss on foil sealing lids after heat-sealing, helping food and personal care manufacturers avoid similar risks.

September 1, 2026 7 min read
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Solvent Cartridge Selection Tips & Tricks

Choosing the Right TIJ Solvent Cartridge for Metal Substrates

Choosing a TIJ solvent cartridge suited to metal substrates takes more than reading a generic "suitable for metal" label. This article breaks down the porous-versus-non-porous decision, the importance of validating specific metal types, and three often-overlooked factors — dry time, weather resistance, and regulatory compliance — featuring a real case of an export-focused LED fixture manufacturer that adjusted its ink selection after a customer complaint about fading codes.

August 31, 2026 9 min read
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Surface Energy Testing Tips & Tricks

Surface Energy 101: Why TIJ Ink Peels Off Plastic Film

When TIJ ink adhesion on plastic film goes wrong, stop arguing about whose fault it is and measure the material's actual surface energy with a dyne test pen first. This guide explains how the dyne test works, what different surface energy gaps mean for your next move, and why surface energy testing should be a routine part of incoming inspection. It includes a real case of a cosmetics plant tracing a BOPP label peeling problem back to a corona treatment parameter drift. Useful for quality and purchasing teams handling plastic film coding.

August 29, 2026 7 min read
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Layered Security Coding Technology

UV Glow Is Not a Security System: Layering Visible, Fluorescent and Infrared TIJ Codes

UV fluorescent ink is not automatically a security system, and infrared ink is not automatically better. This article shows how to layer visible logistics codes, field-check UV marks and headquarters infrared serials on TIJ lines: choose readers before cartridges, treat glow as only the first layer, and inspect hidden printheads harder than black ink. Includes a supplements packer that issued the wrong lamps, then split UV and IR by role. For brand-protection and plant teams designing a stack they can run.

September 16, 2026 9 min read